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WIRE

Zinc wire and zinc/aluminium wire is used to apply zinc coatings by metal spraying process on steel product in order to protect them against corrosion. The wire also finds its application in the electronics industry. SHG zinc of the highest purity (99.995 %) is used in the production process of the wire.

Chemical composition of zinc wire according to EN ISO 14919
 
Alloy Component Zn Pb
Cd
Pb+Cd Sn Fe
Cu Others

Content %
min 99.99  max 0.005  max 0.005 max 0.006 max 0.001 max 0.003 max 0.002 max 0.12

Chemical composition of zinc/aluminium wire according to EN ISO 14919

Alloy Component Zn Al Pb Cd Pb+Cd Sn Fe Cu Others

Content %

84-86

14-16
max 0.005 max 0.005 max 0.006 max 0.001 max 0.05 max 0.01 max 0.12

Packaging

Endless
Cardboard barrels with a weight of 100, 150, 200 or 250 kg. The wire is placed in a film bag and the barrels are capped. The barrels are packed in pairs or as a group of four on a wooden palette and protected with polyethylene bands. In case of regular customers barrels can be reused at the customer request. On request steel barrels are also available.

Coils
  • Coils, 20 or 25 kg, protected against uncoiling with polyethylene bands and put into cardboard boxes. The boxes are stacked on a wooden palette, protected with polyethylene bands and wrapped with stretch foil.
  • Coils, 20 or 25 kg, protected against uncoiling with polyethylene bands and put into cardboard barrels. Barrels with a weight of 200 or 250 kg are packed in pairs on the palette and protected with polyethylene bands.
  • Coils, 20 or 25 kg, protected against uncoiling with polyethylene bands, wrapped with heat-shrink foil, stacked on a wooden palette, protected with polyethylene band and wrapped with stretch foil.

Spools
Wire coiled on plastic or metal spools weighting 15 - 19 kg each and put into cardboard boxes. The boxes are stacked on a wooden palette and protected with a polyethylene band.

Wire Parameters

Zinc Wire
 
Marking DS DM DH
Parameter Soft Medium Hard
Tensile Strength N/mm2  90 - 105 100 - 125 120 - 145
Elongation at break %    40 - 100
Hardness HV
 ---   36 - 42
Recomended equipment for zinc spraying  
gas guns
 arc spray, gas guns  arc spray with long wire feed. hoose

Zinc/Aluminium Wire
 
Marking LS LH
Parameter Soft Hard
Tensile Strength N/mm2 100 - 140 180 - 225
Recomended equipment for spraying arc spray, gas guns arc spray with long wire feeding hose